To make up for deficiencies in internal management of enterprises to solve problems such as high manufacturing costs, many home appliance enterprises to build their own information system identified as the basis for economic competition, participate in the new platform and bring an effective means of changing business model.
First, small household electrical appliances industry and its characteristics of ERP
Be able to deeply understand the importance of building enterprise information is, of course, but it must not blind the line, must be fully prepared with reasonable resources. With the development of ERP in India, currently on the market thousands of ERP products, after another, looking confused by the lack of uniform standards, and IT fields are always the first produce market standards, national standards have always lagged behind, not India's ERP mature a direct result of the construction of the majority of enterprise information not reach the desired effect. The basis of ERP data quality is poor, number one does not attach importance to, demand and acceptance standards are not uniform, the application targets is not clear or that expectations are too high, the implementation of quality control and public education problems, so that there is plenty of information technology investment risk, human risks and security risks. Small household electrical appliances industry, how to properly take the road of ERP is the ERP project managers have often wondered about the many problems.
As ERP person in charge of the project in the implementation of ERP systems, first must understand that the manufacture of small household electrical appliances industry, the characteristics of the current development of India's small household electrical appliance industry, uneven, due to the small home appliance products, short life cycle, new product launch after another, so the product replacement particularly fast. The current main types useful for small household electrical appliances manufacturers own brand and OEM production, which determines the type of production orders is characterized by "low-volume multi-batch," a short production cycle, product mix changes, especially quickly, is a typical discrete manufacturing-oriented industries. Because it is labor-intensive industries, is based on assembly-based "pull" production model, the control of the manufacturing cost is very important, and this right on-time delivery rate, the rate of implementation of production planning, procurement lead times the number of days the number of inventory turns, inventory backlog in the number of days, material consumption quotas and other indicators reflected strong demand out of step by step, and only a good control of these parameters to solve the series of questions, will improve the efficiency of production, thereby lowering the manufacturing costs. The purpose of the implementation of ERP systems is to improve production efficiency and reduce manufacturing costs. We need to do is to make full use of this information platform, and strive to advance the procurement of compressed period of implementation of the plan hard to increase production rates and on-time delivery rates, continued to reduce inventory, reduce material consumption, improve inventory turnover. Small household electrical appliances industry, there is an important feature, which is "material driven" industries, the requirements of the logistics supply chain is particularly high, many small home appliance manufacturing industry, the bottleneck is in the logistics this one, most notably the performance of that downtime to be expected when the have occurred, this is also an important factor affecting productivity.
All of the above, we decided to ERP systems for small household electrical appliances industry, the unique nature of the business requirements first and foremost a multi-level technology, both to meet the domestic market forecast, but also to meet the needs of foreign-based orders for a single business, but also strain OEM outsourcing production and so on. The operation of these methods must be simple, easy to master, to better meet the clerk and planner a better balance operational orders, domestic sales and export business operations can be separated from the assessment and easier to scientifically and rationally arrange the production schedule; second, material progress of the control module can not be missed, and to simple, practical, easy to program staff analysis, the material supply is not smooth in small household electrical appliances industry, the biggest bottleneck, especially for small and medium enterprises, they do not occupy so much money is available, maintenance and inventory is clearly it is not practical, therefore, most of the vendors are in accordance with purchase orders on the way to the timeliness requirement of supplies is very high.
ERP system, the basic idea is that supply and demand balance, how to bring this "supply and demand balance" of the data stream in real time is reflected in a certain interface, so that a planner or buyer to see that what is missing material, any time an order which required It is very critical. The best can also automatically alert to remind planner at the appropriate time to take the relevant action, such a system is rather perfect; third is how to better direct the system to balance the production capacity. Experienced managers will be deeply felt production plan scheduling the company's costs and productivity will have a profound impact. Today's technology, the major ERP real bottleneck lies in the detailed production plan scheduling. In some businesses on the ERP, there is an interesting phenomenon, where both companies how ERP Geode in full swing, it seems that has nothing to do with the production scheduling staff, because they believe that ERP systems and production planning is not anything to do scheduling for.
Produces the main reason for this phenomenon is due to a number of ERP software for production planning scheduling and enterprise resource planning systems integration, coordination of technical complexity, the user's production planning scheduling and production control mode personalized strong, there is no standard pattern. Therefore, pay special attention when the project selection, do not buy one without any effect module. The fourth is the production of materials generated in the process returned, fill material, returns, and rework of orders, processing, must be able to reflect the business from the system, that can not be independent of outside the system, otherwise, it would not from the system reflect the real information, especially for materials needed to produce these operations can not be a true reflection from the system inside out, such as the passing rate of incoming suppliers, rework caused by material requirements, material loss of statistical and other data on any errors authenticity. Standing material control point of view, we should try to avoid taking "washed down" inventory management method, because it is plant library down red, some materials simply can not grasp the details of wear and tear, resulting in loss of the high cost of materials; fifth is the key data Batch processing can automatically import system. Because they are "low-volume multi-batch" production orders, BOM table structural changes very quickly, BOM table updates the workload is very large, if the ERP system has a similar function, BOM engineer's workload will be significantly less. In addition, a number of key data systems can automatically batch export, such as production daily report, inventory balances daily report, sluggish materials, reports, etc., would be conducive to work efficiency. |
